Solution Spinning pilot machine

Solution Spinning pilot machine

Solution spinning pilot machine equipped high-precision hollow fiber nozzle manufactured in-house by Kasen Nozzle.
With our extensive production experience, we have optimized nozzle design and spinning conditions, enabling us to handle a wide range of applications from R&D to production.

Ⅰ.Membrane
・NIPS spinning equipment capable of spinning solution materials such as PSF (polysulfone), PES (Polyethersulphone), and PVDF (Polyvinylidene Difluoride).
・With 3 raw material supply systems and a triple-tube hollow nozzle, it is possible to manufacture hollow fibers with a double layer structure or a support structure in the inner layer.
・By adding an unwinding system, the braid can be fed to the bore side and the solution to the dope side, making it possible to produce cable coverings and MBR hollow membranes.
・Multi-bore hollow fibers: Hollow fibers with multiple bores in a single fiber are also possible.

Ⅱ.solid fiber
・Using a single-hole nozzle for various liquid materials (cellulose, acrylic, etc.), it is possible to handle dry/wet spinning and gel spinning. It is also possible to mold filaments from biomaterials such as collagen, PGA solution, alginic acid, and gelatin.
・by changing capillary cross section, it is also possible to spin irregular cross-section yarns, multi-hole blocks, and conjugate yarns (composite spinning).

  • Out-flow face of triple layer nozzleOut-flow face of triple layer nozzle
  • Multi(7)bore hollow fibercross sectionMulti(7)bore hollow fibercross section
    (dope: PES(Poly Ether Sulfone))
  • Gel fiber (alginic acid)Gel fiber (alginic acid)
    (Inner liquid: PGA non-gelling solution )

Overview

Solution Spinning pilot machine

1)tank  capacity Degassing vacuum pressure
dope1 5L ー100kPa
dope2 5L ー100kPa
bore1 5L
bore2 5L
2)pump  viscosity
dope1 Gear Pumps 100~400 Pa s 0.7~20 cc/min
dope2 Gear Pumps 100~400 Pa s 0.7~20 cc/min
bore1Diaphragm 0.1 Pa s 以下 0.5~20 cc/min
bore2 Diaphragm 0.1 Pa s 以下 0.5~20 cc/min
3) Coagulation tank capacity depth Temperature
100L 900mm MAX60℃
4)winder Winding speed
5~100 m/min